Volkswagen MKII GTI Rally Car Build Phase 1 – Shell Prep

0
1949

Build Race Party’s Ron Erickson has been involved in rally since 2007 when he purchased a 1986 Honda Civic with a goal of turning it into a rally car. Since that time, Ron has competed as a co-driver in numerous Rally America events in addition to WRC Mexico and the historic Pikes Peak Hill Climb with Mr. Build Race Party, Bill Caswell. Ron has taken the time while working on this current build to document everything, here is Phase 1 of  his story:

I’ve been rallying since before my first MKII GTI purchase back in ’08. I slowly turned that daily driver into a weekend rallycross machine while I crewed/codrove for other more professional rally teams. I’ve been in the right seat for WRC Mexico, Pikes Peak, 100 Acre Wood, Ojibwe Forests Rally, and the Oregon Trail Rally to name a few. While I had always planned to turn my GTI into a stage rally car, sentimental attachment and rust kept it from going under the knife. 

I was lucky enough to get another shell from the same guy I bought my original MKII from. My plan was to do all of the fab work myself, body prep, roll cage, everything necessary for a fully legal Group 2 rally car. Then I got sidetracked and decided to make it AWD. Things get out of hand quickly!

***PHASE 1 – SHELL PREP***

In October 2012 my friends and I got to work on the shell;578951_1883598291817_1585290860_n

521791_1890477183785_1109437653_n

It needed new pans badly!

318973_1890623187435_1064276706_n

61226_1904226247503_394790500_n

Thanks to some borrowed Clecos, pan work went really well!

23895_10151092640637890_786274544_n

302852_1907357085772_1190361553_n

31627_1912030242598_1174759876_n

We don’t have a rotisserie at the shop, so instead we threw down some foam and blankets to roll the shell onto.

68369_1912858583306_1127684311_n

530930_1912858703309_1612974650_n

395149_1912859023317_118650487_n

So thankful I have friends willing to help with the dirty work!

68869_1919534630203_1803629372_n

Had to patch up the sunroof, the first attempt didn’t go so well, the whole roof buckled!

396978_1925605501971_873353203_n

The second attempt went much better:

307558_1933596221734_1569932789_n

734266_10151145735332890_527723305_n

Next up; I decide I want AWD!